Manufacturer Alstom Optipow 135 Plunger Membrane Pulse Air Dust Removal Filter

• Installation Method: Vertical
• Operation Type: Automatic
• Medium Material: Chemical Synthetic Fiber, Chemical Synthetic Fiber
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: V1614718-0100
• Dust Collecting Method: Half Dry, Half Dry
• Type: Filter Cartridge Dust Collector, Filter Cartridge Dust Collector
• Installation Nmethod: ["Vertical","Vertical"]
• Operation Ntype: ["Automatic","Automatic"]
• Certification: GS, RoHS, CE, ISO9001
• Feature: High Speed, Vacuum, Antimagnetic, Cold-Resistant, Corrosion-Resistant, Heat-Resistant
• Standard: Standard
• Material: Alloy
• Structure: Portable
• Usage: Industry, Medical
• Power Source: AC Source
• Operating Principle: Active + Passive
• Purifying Technology: Synthetic Fiber
• Transport Package: Cartons
• Specification: V1614718-0100
• Trademark: ALSTOM
• Origin: China
• HS Code: 8481802190
• Production Capacity: 10000
• Package Size: 35.00cm * 30.00cm * 25.00cm
• Package Gross Weight: 20.000kg

Product Description

Alstom Optipow 135 Plunger Membrane Pulse Air Dust Removal Filter with Pilot Solenoid Valve-on Qingdao Star Machine Technology Co.,ltd.

BASIC INFO

Model NO.	OPTIPOW 135	Valve Structure	Pilot Membrane Structure
Power Supply	DC Solenoid Valve	Usage	Drain, Dust Cleaning
Standard	DIN	Application	Industrial Usage
Used For	Dust Filter	Trademark	OPTIPOW
Specification	4"	Design static pressure	15 bar (1500 kPa)
Design temperature	100 °C	Operating pressure	< 6 bar
Operating pressure variation	3 bar unlimited nos	Operation temperature	50 °C

INTRODUCTION

The compact pulse valve for the Optipulse fabric filters of different types.
is a result of many years of experiences within the fabric filter technology area.
is quick acting with high efficiency.
has small dimensions, the figure after the name stands fir the diameter of the plunger.      
is primarily designed to be used in combination with circular pressure tank.
is easy to install and make service to.
has a very robust design, designed for normal use at air pressure up to 600kPa (6bar). 
Normal max operating temperature (compact pulse valve) 50°C.

MAIN PARTS

DIMENSION SKETCH AND ASSEMBLY 
 

For increasing the locking of all bolts, use LOCKTITE 577 or similar.



 

 FUNCTION

Volume A connected to the pressure tank, via the slot between the valve house and the plunger. There is same pressure in the volume A as in the pressure tank.
Due to the larger pressurised surface of the plunger in volume A, the plunger is pressed towards the pulse pipe and seals between the pressure tank and the pulse pipe.
The volume B is via the solenoid valve connected to the pilot air. The area is larger on pilot air side so the pilot membrane is pressed down towards the top of the valve house and seals off the volume A from the ambient.

OPENING

When cleaning is initiated, the solenoid valve closes the connection (a) and opens to ambient (b) which means that volume B is evacuated.
The membrane is pressed upward (c) and the volume A is evacuated through the 2 ports at the outer side of the valve house.
The plunger is rapidly moving upwards by the pressure difference over the plunger.
The compressed air in the pressure tank is released through the pulse pipe as a pulse and further on to a row of filter bags.

CLOSING

The solenoid is closed to ambient and opened to the pilot air.
The pilot membrane is pressed down towards the seat.
The pressure above the plunger will be equalised to the tank pressure via the slot between the plunger and the horse and the plunger moves down to the pulse pipe and ends the cleaning pulse.
The time for a sequence (start opening to closed valve) is depending on process demands, i.e Volumeof pulse air per pulse and emission guarantees.
        

 

INSTALLATION

ASSEMBLY INSTRUCTION
NOTE!

Before the assembly of the OPTIPOW units, an accurate cleaning of the internal of the pressure tank is of great importance. Any particle in the tank could in the future give serious problems regarding the operation of the pulse valves.
The OPTIPOW valve is as standard made for vertical installation. When the valve shall operate horizontally an extra internal spring has to be used. By that the plunger will always be in closed position when pressurising the cleaning system.
The OPTIPOW is normally delivered as one unit in a special package. For detailed instructions regarding erection of separate parts, see OPTIPOW assembly drawing.
Unpack the valves at first when mounting them.
Check that there are no visible damages on the valve.
Check that there are no foreign materials inside of the valve.
Check that the top of the pulse pipe is smooth without any burrs.
Position numbers below refers those mentioned in figure 1.
Put the plunger (pos 4) on the top of the pulse pipe. Lubricate the O-ring on the outer side of the valve house (pos 1) and match the house to the plunger. When installing the pulse valve be careful not to damage the O-ring. Tum the house so that the solenoid is pointing in right direction. Screw the four bolts with fingers as long as possible and make then the last setting with tool cross-wise to avoid damages to the O-ring. Torque according to specifications.

NOTE!
The valve house is sensitive to strikes on the bottom part of the house(see sketch below).
If the house is sutyected to a strike and the plunger is not able to move up and down inside the house, you may use a hammer or a conical tool to restore the shape of the taps of the housing, thus letting the plunger move freely up and down.
                                              
Fabric filter (FF)
The fabric filter (or baghouses or bag filters) uses a filter medium to separate particulate matter (PM) from the flue gases. The PM is deposited on the surface of the fabric filter, which can be made of different materials depending on the physical and chemical composition of the flue gas. The dust is removed periodically when the bags are cleaned.
Qingdao Star Machine Technology Co.,ltd. fabric filters have been developed over the past decade to reduce particulate emissions, capital cost and footprint. These filters offer a robust solution for power generation and industrial applications, especially when the dust characteristics are challenging or variable. Qingdao Star Machine Technology Co.,ltd. offers both high-ratio (pulse jet) and low-ratio (reverse air) FF designs. Qingdao Star Machine Technology Co.,ltd. fabric filter may be used as a stand-alone unit or integrated into hybrid filters (ESP and FF) or multi-pollutant control equipment (TurboSorp, Turbo-CDS, NID or SDA). In addition, Qingdao Star Machine Technology Co.,ltd. is actively collaborating with filter bag manufacturers to offer guarantees for the lowest emissions and longest bag lifetime on the market for selected processes.

SPECIFICATION AND SPARE PARTS LIST

SEE ALSO

A Professional Alstom optipow 135 solenoid valve manufacturer, the service life can reach 1,000,000 times. Low temperature resistance -60 ° C and high temperature 150 ° C. Widely used in thermal power plant air purification and dust removal, glass factory dust removal, laboratory dust removal, and other industrial dust removal. We have a sales system and after-sales service system all over the world. Our goal is to continuously improve quality and continuously reduce costs, till customer satisfaction.

Low loss of compressed air: the OPTIPOW pulse valve reduces the amount of compressed air consumption compared to diaphragm type.
Compact size: OPTIPOW pulse is much smaller than the diaphragm valve shape the pulse valve shape, which means that the bag spacing not is restricted by the size of valve, only the process parameters (gas Bubbe, without filter, fly ash type and concentration) determines the bag size, two OPTIPOW pulse valve short distance you can go to 160mm.
OPTIPOW pulse valve has two specifications: 105 and 135, the number represents the diameter of the piston.
ALSTOM piston type pulse valve OPTIPOW
ALSTOM model OPTIPOW piston pulse cleaning valve
OPTIPOW 135 (24V) V1614718-0100 
OPTIPOW 135 (100V, 50 Hz) V1614718-0301 
OPTIPOW 135 (120V 60Hz) V1614718-0400 
OPTIPOW 135 (120V 60Hz UL-CERTIFIED) V1614718-0700 
OPTIPOW 135 (without solenoid, revolving 90° C) V1614718-0800 -
Membrane V4549902-0100 
O-Ring (Fluor rubber 64,5 x 3) 8003-5573 
O-Ring (Nitril 70SH 64,5 x 3) 2136-1422 
O-Ring (114,5x3) 2136-1441 
Pilot cover V3630501-0100 
Plate V3630524-0100 
Plunger V3629022-0100 
Round washer (SS3576-5-200HV FE/ZN25) 4903-2146 -
Rubber disc V3640660-0100 
Solenoid valve (24 V DC ) V3611471-0100 
Solenoid valve (100 V, 60 Hz) V3611471-0201 
Solenoid valve (110 V, 50 Hz) V3611471-0300 
Solenoid valve (110 V, 60 Hz) V3611471-0200 
Solenoid valve (120 V, 60 Hz) V3611471-0400 
Solenoid valve (120 V, 60 Hz-UL CERTIFIE ALSTOM's new OPTIPOW compact piston pulse cleaning valve ALSTOM's OPTIPOW new compact piston pulse cleaning valve is mainly used for bag cleaning and installation on a round drum.
Low loss of compressed air: The OPTIPOW pulse valve reduces the amount of compressed air consumed compared to the diaphragm type
 

WHY CHOOSE US 

1. Reliable Quality Assurance System;
2. Cutting-Edge Computer-Controlled CNC Machines;
3. Bespoke Solutions from Highly Experienced Specialists;
4. Customization and OEM Available for Specific Application;
5. Extensive Inventory of Spare Parts and Accessories;
6. Well-Developed Worldwide Marketing Network;
7. Efficient After-Sale Service System

Founded in 1997, Located in Qingdao, China. Qingdao Star Machine Technology Co., Ltd. Is a high-tech enterprise specialized in researching & development, manufacturing and sales of industrial roller chains and sprockets and other conveyor accessories, alstom optipow plunger pulse diaphragm solenoid valve and accessories.

We have a global sales network and service system. At present, there are more than 150 distributors and business cooperative partners in more than 30 countries, including Vietnam, Korea, Thailand, Bangladesh, Singapore, Philippines, Malaysia, Russia, Kazakhstan, Uzbekistan, Ukraine, Iran, Saudi Arabia, Chile, Brazil, Canada, the United States, Mexico, Poland and other countries. "Honesty, efficiency, coordination, innovation" is our corporate culture. "First class quality, reasonable price and timely service" is is our company's unremitting pursuit.

We are a enterprise groups engaged in researching, production, marketing and technical services. Covering 80, 000 square meters, now we have 816 employees including 167 senior professional technicians and a global network of sales and service system. The 219 sets of advanced automatic production equipment provide guarantees for high product quality. We can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.
 

OPTIPOW AIR DUST COLLECTOR EXPRESS DELIVERY AVAILABLE