China Fabric Filter Plunger Pulse Vanne Optipow135 Alstom Filter O-Ring Fluor rubber 64,5 x 3 8003-5573 Nitril 70SH 64,5 x 3 2136-1422 114,5 x 3 2136-1435
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Product name
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O-RING
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Material type
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NBR FKM EPDM CR Silicone etc.
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Hardness range
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30°-90°shore A
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Colour
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Custom Color
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Size
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Custom Size
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Certificate
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ISO9001 CE
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Package
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Plastic bag, carton outside
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ALSTOM OPTIPOW AIR DUST COLLECTOR
BASIC INFO
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Model NO. |
OPTIPOW 135 |
Valve Structure |
Pilot Membrane Structure |
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Power Supply |
DC Solenoid Valve |
Usage |
Drain, Dust Cleaning |
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Standard |
DIN |
Application |
Industrial Usage |
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Used For |
Dust Filter |
Trademark |
OPTIPOW |
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Specification |
4" |
Design static pressure |
15 bar (1500 kPa) |
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Design temperature |
100 °C |
Operating pressure |
< 6 bar |
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Operating pressure variation |
3 bar unlimited nos |
Operation temperature |
50 °C |
INTRODUCTION
The compact pulse valve for the Optipulse fabric filters of different types.
is a result of many years of experiences within the fabric filter technology area.
is quick acting with high efficiency.
has small dimensions, the figure after the name stands fir the diameter of the plunger.
is primarily designed to be used in combination with circular pressure tank.
is easy to install and make service to.
has a very robust design, designed for normal use at air pressure up to 600kPa (6bar).
Normal max operating temperature (compact pulse valve) 50°C.
NOTE!
The valve house is sensitive to strikes on the bottom part of the house(see sketch below).
If the house is sutyected to a strike and the plunger is not able to move up and down inside the house, you may use a hammer or a conical tool to restore the shape of the taps of the housing, thus letting the plunger move freely up and down.
Notes regarding spare part installation
When receiving an OPTIPOW unit as spare part there are some additional points to consider at the installation.
Before dismounting the faulty OPTIPOW from the pressure tank, check the following.
- Unpack the valves at first when mounting them.
- Check that there are no visible damages on the valve.
- Check that there are no foreign materials inside of the valve.
- Check solenoid label, correct type mounted.
- ATTENTION! Make sure the pressure tank has been depressurised down to
surrounding pressure.
NOTE!
Due to risk of particles, moist and other foreign objects, could enter the tank never leave the pressure tank unattended with an open tank hole. If job cannot be completed, remount the old OPTIPOW unit or in other way cover the hole. Never pressurizes an uncompleted tank.
Dismount the intended OPTIPOW unit.
Inject, through the hole, the condition of the internal of the pressure tank, particles, moist etc.
If necessary, clean the internal of the tank with a vacuum cleaner until satisfied result has been archived.
When mounting the spare part OPTIPOW, follow the assembly instruction given in section 5.1.
PILOT AIR CONNECTION
The pilot air for the solenoid is taken from the incoming tube to the pressure tank. The pipefpr the pilot air is common for all valves in one tank and is connected upstream the main on- off valve of respective tank.
The pipe should have an on-off valve and a non-return valve which ensures that pressure is kept also if pressure decreases during pulsing.
NOTE:
If a separate feeding pipe for the pilot air is used the pressure for the pilot air should be approx equal to pressure in tank.
A too high pressure will give a remaining deformation to the membrane, which will reduce the lifetime and have a reducing effect on the function of the pulse cleaning.
ALSTOM OPTIPOW AIR DUST COLLECTOR TESTING OF INSTALLATION
General
When all pulse valves are mounted, the tank unit should be tested regarding leakage as well as function of the individual pulse valves. Principles for the testing and acceptable results should be according to description below.
Testing procedure for tank unit
1.Properly secure the complete assembly to the floor or a non-movable test fixture and then pressurize the tank unit to 200 kPa (2 bar) . Note that the pilot air should have the same pressure. Eliminate eventual leakage in the connections.
If it is impossible to achieve a pressure in the tank check the following points:
If there is a leakage through evacuation ports "B".
Check that the pilot air is connected and that there are no leakages in the connections.
Replace solenoid valve. Note the position of the mark on the side of the solenoid vs. The slit in the top cover when installing.
If a particular valve is leaking; dismount that and check that the plunge is operating free.
If necessary clean the surfaces.
If it is a common leakage; dismount all valves and check measure "A" , picture 8. If necessary, machine the surface of the pulse pipe. Note that the top of the pulse pipes must after machining be polished to avoid sharp edges and finally the tank has to be cleaned.
2.Turn off air supply.
3.Check pressure decrease in tank as a function of time. Allowed pressure decrease is 50 kPa per minute. Even if there is a higher leakage continue to 4.
4.Check the function of each valve by pulsing from 200 kPa. Repeat this for 3 cycles.
5.Repeat from 3. If the leakage still is high try to find out if there is some valve leaking more than other, dismount that and check plunge sealing surface and secondly measure "A" . If necessary, maching surface to right tolerance.
6.Mount valve and start from 3 again. This is to be repeated until an acceptable result is achieved.
7.The final result of the testing should be documented for each tank unit according to example on appendix A. A copy of the result should be returned back to the orderer but also enclosed with the pressure tank at delivery.
ALSTOM OPTIPOW AIR DUST COLLECTOR ERROR AND DETECTION DIAGRAM
General
In case of problems or failure occurs during testing please contacting our Helpdesk .
Error detection
Failure
Possible solution/Check
Valve does not pulse:
Has solenoid been turned during reassembly?
Pilot air connection done according to instructions, pressure level correct?
Particles in tank and/or valve (Air quality demands see Appendix B ) ?
Operating conditions Ok (temperature etc.) ?
Evacuation ports fully open (no scrap blocking air flow from pilot valve ) ?
Check On/Off valve turned on, non-retum valve correct positioned
Solenoid correct electric connection?
Leaking valve:
Tightness check done successfully (instructions) ?
All bolts assembled with correct torque?
O-ring sealing undamaged?
Membrane in good quality (no deformations and flexible ) ?
Check O-ring on solenoid.
ALSTOM OPTIPOW AIR DUST COLLECTOR SPECIFICATION AND SPARE PARTS LIST
SEE ALSO
A Professional Alstom optipow 135 solenoid valve manufacturer, the service life can reach 1,000,000 times. Low temperature resistance -60 ° C and high temperature 150 ° C. Widely used in thermal power plant air purification and dust removal, glass factory dust removal, laboratory dust removal, and other industrial dust removal. We have a sales system and after-sales service system all over the world. Our goal is to continuously improve quality and continuously reduce costs, till customer satisfaction.
Low loss of compressed air: the OPTIPOW pulse valve reduces the amount of compressed air consumption compared to diaphragm type.
Compact size: OPTIPOW pulse is much smaller than the diaphragm valve shape the pulse valve shape, which means that the bag spacing not is restricted by the size of valve, only the process parameters (gas Bubbe, without filter, fly ash type and concentration) determines the bag size, two OPTIPOW pulse valve short distance you can go to 160mm.
OPTIPOW pulse valve has two specifications: 105 and 135, the number represents the diameter of the piston.
ALSTOM piston type pulse valve OPTIPOW
ALSTOM model OPTIPOW piston pulse cleaning valve
OPTIPOW 135 (24V) V1614718-0100
OPTIPOW 135 (100V, 50 Hz) V1614718-0301
OPTIPOW 135 (120V 60Hz) V1614718-0400
OPTIPOW 135 (120V 60Hz UL-CERTIFIED) V1614718-0700
OPTIPOW 135 (without solenoid, revolving 90° C) V1614718-0800 -
Membrane V4549902-0100
O-Ring (Fluor rubber 64,5 x 3) 8003-5573
O-Ring (Nitril 70SH 64,5 x 3) 2136-1422
O-Ring (114,5x3) 2136-1441
Pilot cover V3630501-0100
Plate V3630524-0100
Plunger V3629022-0100
Round washer (SS3576-5-200HV FE/ZN25) 4903-2146 -
Rubber disc V3640660-0100
Solenoid valve (24 V DC ) V3611471-0100
Solenoid valve (100 V, 60 Hz) V3611471-0201
Solenoid valve (110 V, 50 Hz) V3611471-0300
Solenoid valve (110 V, 60 Hz) V3611471-0200
Solenoid valve (120 V, 60 Hz) V3611471-0400
Solenoid valve (120 V, 60 Hz-UL CERTIFIE ALSTOM's new OPTIPOW compact piston pulse cleaning valve ALSTOM's OPTIPOW new compact piston pulse cleaning valve is mainly used for bag cleaning and installation on a round drum.
Low loss of compressed air: The OPTIPOW pulse valve reduces the amount of compressed air consumed compared to the diaphragm type
WHY CHOOSE US
1. Reliable Quality Assurance System;
2. Cutting-Edge Computer-Controlled CNC Machines;
3. Bespoke Solutions from Highly Experienced Specialists;
4. Customization and OEM Available for Specific Application;
5. Extensive Inventory of Spare Parts and Accessories;
6. Well-Developed Worldwide Marketing Network;
7. Efficient After-Sale Service System
Founded in 1997, Located in Qingdao, China. Qingdao Star Machine Technology Co., Ltd. Is a high-tech enterprise specialized in researching & development, manufacturing and sales of industrial roller chains and sprockets and other conveyor accessories, alstom optipow plunger pulse diaphragm solenoid valve and accessories.
We have a global sales network and service system. At present, there are more than 150 distributors and business cooperative partners in more than 30 countries, including Vietnam, Korea, Thailand, Bangladesh, Singapore, Philippines, Malaysia, Russia, Kazakhstan, Uzbekistan, Ukraine, Iran, Saudi Arabia, Chile, Brazil, Canada, the United States, Mexico, Poland and other countries. "Honesty, efficiency, coordination, innovation" is our corporate culture. "First class quality, reasonable price and timely service" is is our company's unremitting pursuit.
We are a enterprise groups engaged in researching, production, marketing and technical services. Covering 80, 000 square meters, now we have 816 employees including 167 senior professional technicians and a global network of sales and service system. The 219 sets of advanced automatic production equipment provide guarantees for high product quality. We can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.
OPTIPOW AIR DUST COLLECTOR EXPRESS DELIVERY AVAILABLE
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